battling failure

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by Bob Latino

Updated: January 5, 2022

Electronic Field Data Collection: The Bridge to the Connected Plant

Reading Time: 4 minutes

The Industrial Internet of Things (IIoT) has created immense excitement and promise for industrial facilities. Having connected assets that continuously monitor their own health and feed that information back in a way that is timely and actionable will drive business outcomes and help organizations achieve loftier goals. The challenge today is that many of our assets are not yet “connected”

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by Bob Latino

Updated: November 17, 2023

Can you be Proactive in a Reactive Environment?

Reading Time: 4 minutes

If you are like most people who work in a manufacturing or process plant, you have a plan for your day when you arrive in the morning. As soon as you walk through the gate, you are hit with the equipment failures from the night before. You immediately spring into action to help find parts, drawings, millwrights, fitters and anything

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by Bob Latino

Updated: October 22, 2024

How Can vs Why: What’s the Difference?

Reading Time: 9 minutes

When facilitating a Root Cause Analysis (RCA), the proper questioning process will make or break the effectiveness of the entire analysis. When we hear of the 5-Why’s as a valid RCA approach, is simply asking ‘Why?’ 5x good enough….or IS IT JUST OK?

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by Bob Latino

Updated: October 22, 2024

Defect Elimination 101

Reading Time: 8 minutes

In recent years, “Defect Elimination” has become a hot topic in the reliability world. But what exactly does defect elimination mean? How does it differ from other maintenance practices? Is it more than just a new way to describe planned and predictive maintenance? This article will seek to answer these questions in a very practical manner.

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by Bob Latino

Updated: April 23, 2024

What Does RCA Mean To You?

Reading Time: 6 minutes

We have all heard the term Root Cause Analysis (RCA) and we all likely interpret its meaning in a different fashion.  This is the primary reason we see for the ineffective use of “RCA”, lack of communication or miscommunication amongst the users.  If we are all using various forms of RCA, then when we compare our results we are not

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by Bob Latino

Updated: June 13, 2024

A Beginners Guide To Root Cause Analysis (RCA) 2024

Reading Time: 4 minutes

When issues arise within a company, there are a number of ways to problem solve. Root Cause Analysis (RCA) is an effective method to identify and solve problems in business by determining the underlying inefficiencies or imperfections and taking the necessary steps to address them to prevent the problem from arising again. Root Cause Analysis (RCA) can be an effective

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by Bob Latino

Updated: November 17, 2023

Top 5 Keys to a Proactive RCA Culture Shift…

Reading Time: 4 minutes

RCA’s are traditionally viewed as ‘hindsight’ (reactive) analysis… But what about the chronic failures (that happen daily), the near-misses and the unacceptable risks (identified using risk tools like FMEA)? Left unchecked, these types of events often lead to one-time sporadic failures (the triggered ones). How to Create a Proactive RCA Culture From a holistic RCA perspective… “What are the top

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by Bob Latino

Updated: January 5, 2022

Reliability Certified Affiliate Program

Reading Time: 2 minutes

In order to maximize the impact and objectives of Reliability Center Inc. worldwide, we are now publicly offering our Affiliate Program to new applicants! Our PROACT methodology provides a balanced step-by-step method to teach and train your clients how to maximize the ROI of their RCAs. Paired with our courses, consulting, and various software offerings – the potential for impact

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by Bob Latino

Updated: January 5, 2022

The Anatomy of a ‘Failure’

Reading Time: 5 minutes

Where does ‘failure’ come from? Why do some things not go as we planned? When bad things happen, at that time, it can be chaotic and appear very complex. Often, in hindsight (when the urgency has faded), we find that good people made bad decisions at that time. Most of the time such failures were not complicated and we find

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