History of RCA

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by Bob Latino

Updated: January 5, 2022

Become An Equipment Reliability Detective: Preserve Failure Data

Reading Time: 6 minutes

It’s amazing how quickly failure data (evidence) can disappear after a ‘failure’ has occurred. Following such an unexpected incident, there is sometimes a lot of confusion. Most sporadic/acute incidents occur on off-shifts or on weekends which can add to the confusion. Statistically, for a continuous manufacturing operation, there are more night and weekend hours than normal single-shift operating hours. Nobody

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by Bob Latino

Updated: January 5, 2022

Nylon Plant Case Study

Reading Time: 2 minutes

This case study took place at a nylon plant in Virginia which at the time provided major amounts of nylon to the tire and carpet industries. The plant was incapable of achieving design capacity of 334,000,000 lbs. annually.

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by Bob Latino

Updated: November 17, 2023

Fighting Failure: Changing A Plant’s Culture To No Longer Accept Failure

Reading Time: 6 minutes

Failure has become a part of every industrial culture around the world; it permeates everything we do in an industrial facility. It is so much a part of our existence that we create elaborate work management and data systems to manage the sheer volume. It is time to change our paradigm to a culture where failure is the exception and

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by Bob Latino

Updated: November 3, 2023

How to Select the “RIGHT” Root Cause Analysis (RCA) Vendor?

Reading Time: 4 minutes

With RCA being a buzzword of the weeks, companies are faced with a slew of new vendors with numerous RCA methods and practices to help provide you attain quantum results. How do you decide who is going to help you get the most ROI from your RCA? What are your criteria for choosing an RCA Company? Programmatic analysis, barrier analysis,

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by Bob Latino

Updated: November 17, 2023

What is the Difference Between Failure Analysis (FA), Root Cause Analysis (RCA) and Root Cause Failure Analysis (RCFA)?

Reading Time: 3 minutes

Recently, Reliability Center, Inc. received an inquiry from one of our web visitors asking the differences between three confusingly similar Reliability acronyms. We thought others in the Reliability community may also wonder what the differences are between Failure Analysis (FA), Root Cause Analysis (RCA) and Root Cause Failure Analysis (RCFA) so we decided to share with you our view on

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by Bob Latino

Updated: January 5, 2022

Root Cause Analysis (RCA) – Death of an Acronym?

Reading Time: 4 minutes

As another well-known acronym has saturated industry today, it has been retired to the pasture of “dilution” farm. The term RCA is used to cover such a spectrum of meanings and significance, that the term itself has become de-valued. Can the value that RCA once stood for be revived to obtain the benefits that it is capable of producing?

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by Bob Latino

Updated: January 5, 2022

Be “Little Bit Bold & Outrageous”: The Man Who Taught Us How

Reading Time: 10 minutes

The Need to be a “Little Bit Bold & Outrageous” the man who taught us how This phrase ‘a little bit bold & outrageous’ was constantly used by my father, Charles J. Latino early in his Reliability career. Charles founded and led one of the first corporate, global Reliability Engineering R&D groups in the U.S. for a company called Allied

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by Bob Latino

Updated: November 17, 2023

Accepting We Could Be Part of the Problem

Reading Time: 6 minutes

Abstract: No matter where we work, we will experience failures or ‘undesirable outcomes’ of some kind. As long as we work with other humans, this will indeed be the case. These failures may surface in the form of production delays, injuries, customer complaints, missed deadlines, lost profits, legal claims and the like. In order to prevent the recurrence of any such undesirable outcome,

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