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Root Cause Analysis with 5 Whys Technique (With Examples)
Reading Time: 7 minutes
With over two decades in business – spanning strategy consulting, tech startups and executive leadership – I am committed to helping your organization thrive. At Reliability, we’re on a mission to help enhance strategic decision-making and operational excellence through the power of Root Cause Analysis, and I hope this article will be helpful! Our goal is to help you better
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What Is Fault Tree Analysis (FTA)? Definition & Examples
Reading Time: 7 minutes
With over two decades in business – spanning strategy consulting, tech startups and executive leadership – I am committed to helping your organization thrive. At Reliability, we’re on a mission to help enhance strategic decision-making and operational excellence through the power of Root Cause Analysis, and I hope this article will be helpful! Our goal is to help you better
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Guide to Failure Mode and Effects Analysis (FMEA)
Reading Time: 7 minutes
With over two decades in business – spanning strategy consulting, tech startups and executive leadership – I am committed to helping your organization thrive. At Reliability, we’re on a mission to help enhance strategic decision-making and operational excellence through the power of Root Cause Analysis, and I hope this article will be helpful! Our goal is to help you better
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7 Powerful Root Cause Analysis Tools and Techniques
Reading Time: 5 minutes
With over two decades in business – spanning strategy consulting, tech startups and executive leadership – I am committed to helping your organization thrive. At Reliability, we’re on a mission to help enhance strategic decision-making and operational excellence through the power of Root Cause Analysis, and I hope this article will be helpful! Our goal is to help you better
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Understanding Failure Mechanisms and Components
Reading Time: 5 minutes
Understanding failure mechanisms and components is a critical aspect of reliability engineering, manufacturing, and maintenance across various industries. Whether you’re dealing with machinery, electronic devices, or complex systems, the ability to identify and comprehend how and why failures occur can significantly impact performance, safety, and longevity. This guide aims to delve into the intricacies of failure mechanisms and the components
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What’s Wrong With The Term “Root Causes”?
Reading Time: 2 minutes
There is great variation when it comes to a common understanding of the term ‘Root Cause Analysis’ or RCA. In a previous, lengthy paper, I wrote an article entitled “The Stigma of RCA: What’s In a Name?“. It focused on common understandings (or misunderstandings) of what RCA means and then described the basic steps of any investigative occupation. I just
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The Stigma of RCA: What’s in a Name?
Reading Time: 4 minutes
The Stigma of ‘RCA’ Let’s start off with some honesty…the term ‘RCA’ (Root Cause Analysis) is quite vague, misleading and easily misinterpreted by those who are not immersed in its use. It is a useless and counter-productive term because there is no universally accepted, standard definition. Therefore, any process/tool someone is using to solve a problem is likely to be labelled as
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RCA in Action: The Space Shuttle Columbia Investigation
Reading Time: 3 minutes
As is typical in our manufacturing organizations, oftentimes it takes high visibility events with catastrophic consequences for a full-blown Root Cause Analysis (RCA) to be conducted. Many of us still have fresh memories of Challenger in our minds from over 17 years ago, and now we are faced with another investigation of equal (if not greater) magnitude.
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Root Cause Analysis Without Verification is Conventional Wisdom
Reading Time: 5 minutes
Root cause analyses are done every day all over the world. Organizations do root cause analysis because it is good business. From an explosion in an auto parts plant to the wrong prescription being given to a patient. Events such as these can have dramatic monetary, physical and psychological effects on an organization. To solve problems down to the true
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Hidden Treasure: Eliminating Chronic Failures Can Cut Maintenance Costs Up To 60%
Reading Time: 4 minutes
Every year, U.S. industry spends well over $300 billion on plant maintenance and operations. An estimated 80% of these dollars are expended to correct chronic failures of machines, systems, and people that occur daily, even hourly, in plants across the country.
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Workers Are Industry’s Most Important Resource: Harness Their Power by Mastering the Art of Serving
Reading Time: 4 minutes
Why are Human Assets Important? A realization that appears to be taking hold in corporate America today is that the answer to increased productivity and higher profits lies not in downsizing or even computers. Rather, it is the people who operate our plants and build our products who are our most precious assets. As such, they must be nurtured, encouraged,
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Here Lies Troubleshooting: In Today’s Competitive World, “Analysts” Find Real Solutions
Reading Time: 5 minutes
In many ways, this article is a requiem for a time-honored function in plants and processing facilities throughout the chemical industry. In today’s competitive environment, where survival often depends on increasing efficiency to the maximum and reducing costs the minimum, it may be time to lay the traditional concept of “troubleshooting” to its final rest. In its place, we need