Reliability 4.0 podcast

Welcome to the Reliability.com Podcast with CEO Sebastian Traeger, exploring innovations, challenges, and experiences in maintenance and asset management. Tune in weekly for expert insights and tips to enhance operational excellence.

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E48: How Haleon Built a Technician-Led RCA Culture (Without Adding More Meetings)

E47: Turning Data into Better Asset Decisions with Ali Walsh

E46: Back to Basics – Reliability Lessons from Ego Pharmaceuticals with Reuben Walters

E45: Usable Capacity and Root Cause Analysis with Drew Hellyer from Aurizon

E44: From Coal to Condition Monitoring with Richard Barber from Drax Group

E43: Reliability at Sea with Esther van der Voort from Anthony Veder

EP42: From Culture to Condition Monitoring with Marian Samaan from Diageo

E41: Escaping Pilot Purgatory with Leo Castillo from ICU Medical

EP40: Capturing Expert Knowledge with Causal AI—Ron Norris on the Future of RCA

EP39: Safer, Smarter Maintenance with Drew Allen from Grace Technologies

EP38: Scaling RCA Across 400+ Users with Greg Evans and Brandy Heath from CMC

EP37: Mining Meets AI with Michael Zolotov from Razor Labs

EP36: CMMS Lessons and Leadership Gaps with Greg Christensen from CMMSradio

How EasyRCA & AI Transformed Root Cause Analysis at 40 Sites | Jerid Jackson Highlights

EP35: Scaling RCA Across 40 Sites with Jerid Jackson from PepsiCo – Frito Lay North America

EP34: A Candid Conversation with Allen Garcia from Baker Hughes

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Reliability 4.0

This podcast is your premier destination to unravel how cutting-edge technologies like AI, IoT, and Big Data are revolutionizing the way we approach reliability and maintenance in various industries. Our host, the CEO of Reliability.com, Sebastian Traeger, uses his extensive experience to illuminate the most pressing topics in the reliability engineering field today. The Reliability 4.0 Podcast is here to keep you informed and inspired, bringing you insightful discussions, interviews with leading experts, and real-world case studies. Subscribe now to never miss an episode!

The best RCAs don’t happen in meetings—they happen at the line. In this episode of Reliability 4.0, KayLeigh Glebe and Corey Tesmer from Haleon share how their Lincoln, Nebraska site made root cause analysis faster, simpler, and technician-owned—without adding more process or overhead.

By replacing an aging paper-and-Access workflow, Haleon empowered technicians to capture failures in real time, document RCAs directly on the line, and push countermeasures straight into shift handovers through a standardized digital process.

We dig into:

🔹 Why technician-led RCA beats handoff investigations

🔹 How ease of use drove rapid adoption across shifts

🔹 How RCA actions flow into shift turnover without extra meetings

🔹 How Power BI dashboards surface repeat offenders and trends

🔹 Why “simple and usable” matters more than perfect methodology

If your team believes in RCA but struggles with speed, follow-through, or adoption, this episode shows what a sustainable RCA culture actually looks like.

This episode is available on:

📺 YouTube: https://youtu.be/UOcnoicYFjU

🎧 Apple Music: https://podcastsconnect.apple.com/my-podcasts/show/reliability-4-0/6223fe96-8647-4a4e-856f-635785c0426c/episodes

Or wherever you get your podcasts!

Curious how Haleon standardized RCA across shifts?👉 https://easyrca.com/engage

#Reliability40 #RootCauseAnalysis #ManufacturingReliability #Maintenance #ContinuousImprovement #ReliabilityCulture